A practical buying guide for “pipe flanges” that keeps projects moving
Pipe flanges look straightforward—until a shipment arrives and the bolt circle doesn’t match, the facing is wrong for the gasket, or the pressure class is misunderstood. For procurement teams, MRO managers, and project engineers, flange errors create schedule delays, change orders, and unplanned shutdown time.
This guide explains how to specify pipe flanges for common U.S. industrial and waterworks applications—using the right standard (ASME B16.5 vs ASME B16.47 vs AWWA), the right pressure class, the right facing, and the right material—so your RFQ is clear and your installation is predictable.
1) Start with the correct flange standard (this prevents “won’t bolt up” surprises)
The word “flange” is not a complete specification. In the U.S., most flange mix-ups trace back to the standard not being stated (or the wrong standard being assumed).
- ASME B16.5 (NPS 1/2 through NPS 24): Covers dimensions, pressure-temperature ratings, materials, tolerances, marking, testing, and also includes recommendations for bolting/gaskets/joints. (asme.org)
- ASME B16.47 (large diameter flanges, typically NPS 26 through 60, Series A or Series B): Used when you’re outside B16.5’s size range and need large-diameter standardization. (apiint.com)
- AWWA C207 (waterworks service): Steel pipe flanges for waterworks; commonly used for municipal/utility water transmission and related water infrastructure where AWWA is specified by the owner/engineer. (store.awwa.org)
If your project touches waterworks & irrigation plus industrial piping, it’s especially important to confirm whether the governing spec is AWWA or ASME—they are not interchangeable by default.
2) Pressure class is not “PSI”: how Class 150/300/600 actually works
One of the most expensive misconceptions in flange buying: Class 150 does not mean “150 psi.” ASME pressure classes are tied to pressure-temperature rating tables that vary by material group and decrease as temperature increases. (piping-designer.com)
Practical buying takeaway: your flange class selection should follow the project’s design pressure + design temperature, plus any code/owner requirements. If your process sees temperature swings, cycling, or upset conditions, avoid “matching the old flange” without verifying the rating table.
3) Face type: RF vs FF vs RTJ (and why gasket choice depends on it)
Facing selection is one of the fastest ways to prevent leaks—because it directly dictates what gasket style is appropriate and how sealing stress is developed.
- Raised Face (RF): Common on many ASME B16.5 industrial piping systems; widely compatible with common gasket styles when correctly specified.
- Flat Face (FF): Often used where specified by equipment/system requirements; verify compatibility with mating flange and gasket selection.
- Ring-Type Joint (RTJ): Used for higher-integrity joints with ring gaskets; more common on severe-service applications and certain ASME B16.47 Series A configurations. (texasflange.com)
4) Material selection: match the environment, not just the legacy part
Flange material is where “low price” can become “high lifetime cost.” Corrosion, temperature, media compatibility, and regional conditions all matter.
- Carbon steel (e.g., A105 family): Common for many industrial services where corrosion is controlled and temperatures are within the selected rating table.
- Stainless steel (304/316 families): Selected for corrosion resistance (chlorides/chemicals), washdown environments, and long-term reliability in many facilities. (haywardpipe.com)
If you’re buying for MRO: confirm whether your plant standardizes on a specific material group to reduce stocking complexity (gaskets, bolting, and torque practices tend to follow material and facing).
Did you know? Quick flange facts that prevent procurement mistakes
Quick comparison table: which flange standard is likely right?
| If your job is… | Common standard callout | What to confirm on the RFQ |
|---|---|---|
| Industrial process piping within NPS 1/2–24 | ASME B16.5 (asme.org) | Class, facing (RF/RTJ/etc.), material spec, bolting/gasket expectations |
| Large diameter flanges (typically above NPS 24) | ASME B16.47 (Series A or Series B) (apiint.com) | Series A vs B, class, facing, and interchangeability with existing bolt patterns |
| Municipal/utility water transmission or waterworks service | AWWA C207 (store.awwa.org) | AWWA flange type/class per project spec, coating/linings, compatibility with pipe/fittings |
How to write a flange RFQ that suppliers can quote accurately (step-by-step)
Step 1: Name the governing standard and size
Example fields: ASME B16.5, NPS 6 (or DN equivalent if your project documents use DN), and whether the flange is a standard bore or reducing configuration.
Step 2: Specify pressure class and design conditions
Include Class (150/300/600/etc.) plus your design pressure and design temperature so the correct rating table can be validated for the material group. ASME B16.5 explicitly addresses pressure-temperature ratings and related requirements. (asme.org)
Step 3: Choose flange type and facing
Common types include weld neck, slip-on, blind, threaded, socket weld, and lap joint (depending on the standard and system). Match facing to your gasket strategy (RF/FF/RTJ).
Step 4: Call out the material spec and any testing/documentation
State the flange material (e.g., carbon steel vs stainless families), any impact test requirements, and documentation needs (MTRs, PMI, etc.) aligned with your quality plan.
Step 5: Don’t forget bolting, gaskets, coatings, and packing
Even if you buy them separately, mention gasket type expectations and bolting material if your project standard requires it. For waterworks, include coating/lining requirements and how parts should be crated for transit.
U.S. buyer angle: why “standardization” matters across multiple cities and sites
Many procurement teams support multiple facilities or projects across the United States (often across different owner specs). A practical way to reduce rework is to standardize how you request flanges:
- Use a consistent RFQ template (standard, size, class, facing, material, quantity, documentation).
- Identify “AWWA vs ASME” early for waterworks and irrigation packages to avoid dimensional mismatches.
- For large diameters, always specify ASME B16.47 Series A or Series B—that single line item prevents bolt-pattern errors. (apiint.com)